Pallet Flow Braking Systems

Deep Lane Pallet Flow System with Plastic Wheels

Concentric Storage Systems designs and integrates high-performance Pallet Flow Braking Systems that improve safety, protect inventory, and maintain smooth pallet movement in gravity-fed warehouse storage applications. Installed directly within pallet flow and push-back rack systems, these mechanical speed controllers regulate pallet travel speed without the need for electricity or external power sources.

Our pallet flow braking systems are engineered to prevent pallets from accelerating too quickly as they move through the rack. By controlling pallet speed, these systems help reduce product damage, improve forklift accessibility, and create a safer warehouse environment for operators and equipment.

How Pallet Flow Braking Systems Work

Pallet flow braking systems use self-energized mechanical speed controllers built into the roller track structure. As pallets travel down the lane, the moving load activates internal gearing within the brake mechanism. This gearing applies controlled resistance that slows the pallet to a safe, consistent speed throughout the flow lane.

Because the braking mechanism is fully mechanical, no wiring, motors, or external power supplies are required. The system operates entirely from the energy generated by the moving pallet itself, making pallet flow braking systems highly reliable and low maintenance.

Benefits of Pallet Flow Braking Systems

Better Pallet Positioning

Controlled pallet movement ensures loads arrive squarely and consistently at the pick face. This makes pallet extraction easier and more efficient for forklift operators while improving overall warehouse productivity.

Reduced Product Damage

By slowing pallets before contact occurs, pallet flow braking systems minimize pallet-to-pallet impact and help protect fragile or sensitive inventory from unnecessary damage.

Reliable Pallet Tracking

Speed control also helps keep pallets centered within the flow lane for smooth and dependable pallet tracking throughout the storage system.

Brake placement and spacing are equally important. While speed controllers are commonly installed at single pallet intervals, optimal placement is best determined through application-specific testing and engineering analysis.

Plastic Wheel Product Specifications

In-Line Pallet Flow Brakes

Heavy pallets moving through gravity flow lanes can quickly gain dangerous momentum. Properly engineered pallet flow braking systems help control pallet speed, reducing the risk of rack damage, product impact, or worker injury.

Engineered for Your Specific Application

Selecting the correct pallet flow braking system depends on several important operational factors, including:

Warehouse environment conditions such as freezer, cold storage, ambient, wet, or dry applications
Pallet flow rail construction and load capacity
Flow lane slope and pitch
Required braking resistance
Pallet size, shape, and load characteristics
Pallet style, including GMA wood pallets, plastic pallets, or specialty pallet designs

Durable, low-Maintenance performance from Concentric Braking Systems designed for long service life and dependable operation in demanding warehouse environments. No external power requirements and minimal maintenance needs. Reliable pallet control for high-throughput distribution centers and industrial storage facilities.

Let us get your product to the picking position.

Custom Pallet Flow Solutions from Concentric Storage Systems

The engineering team at Concentric Storage Systems can help determine the ideal Pallet Flow Braking Systems for your warehouse layout, pallet type, lane configuration, and load capacity requirements. From selective pallet flow to deep-lane high-density storage systems, we provide engineered solutions designed for safety, efficiency, and long-term performance.